India's First Recycled IFR Garments launched by Mahavir SpinFab
Mahavir SpinFab has set a new benchmark by launching India’s first recycled Inherent Flame-Retardant (IFR) garment—a major leap toward circular safety in the protective textile industry. For the first time, end-of-life IFR garments are being transformed into new, high-performance protective wear, proving that safety and sustainability can go hand in hand.
This innovation is rooted in textile recycling, where used IFR garments are recovered and re-engineered to extend their lifecycle. By doing so, Mahavir SpinFab reduces textile waste, lowers carbon emissions, and conserves natural resources—making protective clothing smarter and cleaner.
Traditionally, protective wear focused only on keeping workers safe. Now, it also protects the planet. Mahavir SpinFab’s recycled IFR garments are setting new standards for industries like oil, gas, petrochemicals, and construction—where sustainable textile solutions are urgently needed.
This is the future of protective clothing: safe, sustainable, and circular. Mahavir SpinFab invites you to join the movement. Let’s build a world where safety gear not only saves lives—but also supports a healthier planet.
Have you ever wondered where protective clothing goes after its job is done?
Every day, Millions of IFR garments protect lives in Oil, Gas, and Petrochemical industries. But once their job is done, These IFR garments are discarded after use, often ending up in landfills or incinerators. Incineration releases toxic gases, while landfilling leads to long-term accumulation and pollution.
Challenges of IFR Waste on Health and Environment
Improper disposal of IFR waste leads to long-lasting pollution. These non-biodegradable materials stay in landfills for years, harming ecosystems and adding pressure to already strained waste systems.
Landfilling
Incineration Hazards
Resource Wastage
Carbon Footprint
Global IFR Apparel Market on the Rise
The global Inherently Flame Retardant (IFR) clothing market is projected to grow from USD 251.14 million in 2025 to USD 522.47 million by 2033, at a CAGR of 8.48%. This growth is driven by rising safety demands across industrial sectors. But increased production of IFR fiber-based garments—often treated with complex chemistries—raises sustainability concerns. The industry must shift toward closed-loop recycling, non-toxic FR technologies, and durable, recyclable IFR fabrics to align with climate goals and reduce environmental impact.
Circular Solutions for a Safer World
At Mahavir Spinfab, we believe that true safety extends beyond protection it includes protecting the planet. Our Recycling & Circularity Program is designed to give IFR garments a second life, reduce waste, and support a sustainable future for technical textiles.
The Journey of Transformation
Every used IFR garment carries a story of protection. Instead of letting it end as waste, we begin a new journey—one of renewal and responsibility. Through our advanced recycling process, these garments are carefully collected, shredded into fibers, spun into fresh yarn, and woven back into high-performance Garments
1. Collection
Used IFR garments from oil and gas industries are gathered and sent to specialized recycling centers, initiating a sustainable loop that prevents landfill waste and promotes responsible material recovery.
2. Sorting
Garments are sorted by fiber type, color, and condition to ensure consistent input quality. This step is crucial for maintaining performance standards in the recycled output.
3. Decontamination
Industrial washing removes oils, chemicals, and contaminants. Non-textile components like zippers and reflective tapes are extracted, leaving clean textile material ready for safe, high-quality recycling.
4. Shredding
Clean garments are mechanically shredded into small pieces, then processed into fibrous material. This transformation enables further blending and reuse in new textile applications.
5. Fibre Mixing
Recycled fibres are blended with virgin fibres based on performance needs. This enhances strength, uniformity, and ensures the final yarn meets industrial safety and durability standards.
6. Spinning
Prepared fibres are spun into yarn using industrial spinning systems. This yarn becomes the foundation for weaving IFR fabric, continuing the circular textile journey.
7. Weaving
Spun yarn is woven or knitted into IFR fabric using advanced looms. The resulting fabric retains flame-resistant properties and meets stringent safety specifications.
8. Garmenting
IFR fabric is cut, stitched, and finished into protective garments like coveralls or jackets. These are ready for reuse in hazardous industrial environments, completing the circular loop.
Key Pillars of Our Program
Collaboration and strong partnerships further strengthen our reach, while our commitment to quality and excellence ensures high standards in every step. Finally, we believe in continuous learning and growth, adapting to change and preparing for the future with resilience.
Sustainability
Circularity
Innovation
Collaboration
Responsibility
Certifications
Ensuring compliance with GRS, EN ISO 14001:2015 and OEKO-TEX.
Awards and Recognition
From innovation to impact, these awards and recognition reflect our dedication to a sustainable future.
Awarded 3rd Most Innovative Product at OSH 2025, this milestone reflects our unwavering commitment to pioneering solutions that extend garment life, minimize textile waste, and reduce carbon emissions, all without ever compromising safety or performance.
We proudly introduced India’s FIRST recycled IFR garment, a groundbreaking innovation that is redefining the future of sustainable protective clothing. This isn’t just a garment – it’s a bold step toward a circular economy in industrial safety, where every piece of clothing works twice as hard for people and the planet.
The future of protective clothing is sustainable, resilient, and here – and Mahavir SpinFab is leading the way.
Safety & Sustainability Stories
Explore our research stories, where innovation in recycling is shaping the future of protective clothing. By rethinking the lifecycle of IFR garments, we are creating sustainable, high-performance solutions that redefine industry standards. Through insights, breakthroughs, and real stories, we share our journey of transformation—proving that safety and sustainability can go hand in hand.
